I would bet it is a QC goof and the body mold is 0.25-0.5mm off and that gap is enough to allow air leakage.
Maybe, but the gap wasn't there with the factory nozzle/gearbox.
Anyhow, get this. I fiddled with the screws again, decided not to re-install them because I felt the way the hop-up and feeding tube mesh was fine. So, I went ahead and put everything back together... damn thing is now consistently poor-man-chronoing under 385 again!!! Not sure what I may have accidentally tweaked but now I'm back where I started. I'll have some more time to mess with it before game, with any luck I will get it firing over 385 again.